{"id":23015,"date":"2026-09-16T17:14:01","date_gmt":"2026-09-16T16:14:01","guid":{"rendered":"https:\/\/giconmes.es\/casos-exito\/controlled-humidification-of-calenders-in-the-manufacture-of-technical-film\/"},"modified":"2026-09-16T17:15:33","modified_gmt":"2026-09-16T16:15:33","slug":"controlled-humidification-of-calenders-in-the-manufacture-of-technical-film","status":"publish","type":"stories","link":"https:\/\/giconmes.es\/en\/success-stories\/controlled-humidification-of-calenders-in-the-manufacture-of-technical-film\/","title":{"rendered":"Controlled Humidification of Calenders in the Manufacture of Technical Film"},"content":{"rendered":"\n<div class=\"wp-block-cover alignfull is-light is-style-hero-cover\" style=\"min-height:784px;aspect-ratio:unset;\"><span aria-hidden=\"true\" class=\"wp-block-cover__background has-body-white-background-color has-background-dim-80 has-background-dim\"><\/span><img loading=\"lazy\" decoding=\"async\" width=\"1152\" height=\"2048\" class=\"wp-block-cover__image-background wp-image-22986\" alt=\"Humidificaci\u00f3n controlada de calandras en la fabricaci\u00f3n de film t\u00e9cnico\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1.jpg\" data-object-fit=\"cover\" title=\"Giconmes industrial steam generators\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1.jpg 1152w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1-169x300.jpg 169w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1-576x1024.jpg 576w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1-768x1365.jpg 768w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1-864x1536.jpg 864w\" sizes=\"auto, (max-width: 1152px) 100vw, 1152px\" \/><div class=\"wp-block-cover__inner-container is-layout-flow wp-block-cover-is-layout-flow\">\n<div style=\"height:144px\" aria-hidden=\"true\" class=\"wp-block-spacer dnone-mobile\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-1 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"text-h6 has-body-medium-color has-text-color\">Success stories<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-2 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column border--right_start is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><h1 class=\"wp-block-post-title\">Controlled Humidification of Calenders in the Manufacture of Technical Film<\/h1><\/div>\n\n\n\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.3%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"text-h5 has-medium-font-size\"><strong>Project Description<\/strong><\/p>\n\n\n\n<p class=\"has-medium-font-size\">A manufacturer of technical polymer film needed to replace uncontrolled steam with a uniform, adjustable steam supply tailored to the geometry of its calender in order to improve TPU release without damaging the micro-relief and to ensure continuous operation during 72-hour production runs.<\/p>\n\n\n\n<div style=\"height:32px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><a href=\"https:\/\/giconmes.es\/en\/contact-us\/\"><strong>CAN WE HELP YOU?<\/strong><\/a><\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-3 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><a href=\"#breadcrumbs\"><img decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/07\/arrow-down.svg\" alt=\"Scroll\" class=\"wp-image-221\" title=\"Giconmes industrial steam generators\"><\/a><\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n<div id=\"breadcrumbs\" class=\"alignfull\"><nav aria-label=\"breadcrumbs\" class=\"rank-math-breadcrumb\"><p><span class=\"label\">STEAM FOR INDUSTRY \u00bb<\/span> <span class=\"last\">Giconmes<\/span><\/p><\/nav><\/div>\n<div class=\"wp-block-group alignfull has-bg-20-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div style=\"height:64px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns mb-0 is-layout-flex wp-container-core-columns-is-layout-4 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:41.666%\">\n<p class=\"text-h6\">Original Situation<\/p>\n\n\n\n<h2 class=\"wp-block-heading text-h4\">What challenges did the client present us with?<\/h2>\n\n\n\n<div style=\"height:32px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--1\"><a class=\"wp-block-button__link has-secondary-80-color has-text-color wp-element-button\" href=\"javascript:if(window.print)window.print()\" rel=\" nofollow\">Download study.<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:58.3%\">\n<p>A manufacturer of technical polymer film (primarily TPU) uses a calendering process: the molten polymer exits the die head and passes between two textured rollers, <strong>350<\/strong> and <strong>450 mm<\/strong> in diameter, which laminate it and impart a matte micro-embossed pattern. The rollers are internally cooled with water at <strong>5\u201310 \u00b0C<\/strong>, but their surfaces operate at room temperature due to the heat transferred by the film.<\/p>\n\n\n\n<p>The problem was adhesion. The hot TPU stuck to the roller that receives the polymer and had trouble peeling off, both at the main point of contact and at the exit of the second roller. The customer had empirically verified that a thin layer of moisture on the surface solved the release issue and had built their own solution: an open stainless-steel channel through which water at about <strong>70\u201390 \u00b0C<\/strong> flowed, located beneath the roller, with the steam condensing on the surface.<\/p>\n\n\n\n<p>The system worked, but with serious limitations. Flow control was poor: there was no way to precisely regulate how much moisture reached the roller. And the margin for error was narrow, because excess water eliminates the micro-relief and ruins the film\u2019s finish. Added to this were the machine\u2019s limitations: the rollers move along two axes and tilt by about  <strong>20\u00b0<\/strong>  to adjust the pressure between them, so any device had to be compact, lightweight, capable of accommodating those movements, and easily removable. Production runs last  <strong>72 hours<\/strong>  in succession, so the solution had to operate continuously and uniformly along the entire generatrix of the roller, at the lowest possible outlet velocity to avoid generating noise and, if possible, without dripping, so that it could be positioned overhead.<\/p>\n\n\n\n<p>The customer needed to transition from uncontrolled steam to a uniform steam supply, adjustable within a range of <strong>0.6 to 6 kg\/h<\/strong> and tailored to the geometry of its calender. They asked us if Giconmes could design it.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:64px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns alignwide are-vertically-aligned-center mb-0 has-body-main-color has-primary-20-background-color has-text-color has-background is-layout-flex wp-container-core-columns-is-layout-5 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:4.3%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:72px\" aria-hidden=\"true\" class=\"wp-block-spacer dnone-tablet\"><\/div>\n\n\n\n<p class=\"text-h6 has-secondary-color has-text-color\">Solution Provided<\/p>\n\n\n\n<h2 class=\"wp-block-heading text-h4\">Steam solution developed ad hoc by Giconmes<\/h2>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.3%\"><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-group alignwide\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns alignwide has-body-main-color has-primary-20-background-color has-text-color has-background is-layout-flex wp-container-core-columns-is-layout-8 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-top dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:4.3%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-top is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-medium-font-size\"><strong>Proposed Solution<\/strong><\/p>\n\n\n\n<p>The approach was to replace the hot-water channel with a low-pressure saturated vapor barrier, generated by an electric unit and distributed through two custom-designed manifolds, one for each roller.<\/p>\n\n\n\n<p>At the heart of the system is a <strong>6-kW<\/strong> NGV-1706 electric steam generator, with adjustable output <strong>ranging from 0.14 to 8.6 kg\/h<\/strong> \u2014which easily covers the required range\u2014operating pressure up to <strong>4.5 bar<\/strong>, and unlimited runtime thanks to continuous power supply. Since it is electric, it starts up in minutes, requires no chimney or fuel, and can be integrated into the production area without any construction work.<\/p>\n\n\n\n<p>For the distribution system, we designed two stainless steel tubular manifolds made of  <strong>22 mm<\/strong>  in diameter and  <strong>1,750 mm<\/strong>  in length, with dual connections and outlet holes every  <strong>10 mm<\/strong>, so that every centimeter of the roller receives the same amount of steam. Each manifold is mounted on a channel-type support, secured to the side frames of the calender and integrated with the rollers\u2019 movements: the diffuser follows the roller as it moves or tilts, without the need for any readjustment. The design was based on measurements and photographs taken from a plan view and was validated in  <strong>3D<\/strong>  before manufacturing, with the intention of replacing the manifolds with longer ones if the usable working width is expanded in the future.<\/p>\n\n\n\n<p>The control system was designed to be deliberately simple. The client wanted to validate the concept before investing in automation, so control is achieved using a needle valve at the inlet of each manifold, preceded by a droplet separator that minimizes condensation and dripping during startup. Insulated hoses carry the steam from the generator to the calender. The system is designed to accommodate automatic temperature control at a later date, if necessary.<\/p>\n\n\n\n<p>The project was completed in <strong>five months<\/strong>, from the initial consultation to commissioning, and included a technical site visit to collect data, the design of custom-made supports at Giconmes, and a single day of installation. The entire system is manufactured in accordance with the Pressure Equipment Directive <strong>2014\/68\/EU<\/strong>.<\/p>\n\n\n\n<div style=\"height:32px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"has-medium-font-size\"><strong>Technology used<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list is-style-arrow-list\">\n<li><strong><a href=\"https:\/\/giconmes.es\/en\/steam-generators\/static-steam-generators\/steam-generator-ngv-17\/\">NGV-1706<\/a> 6-kW electric steam generator, with adjustable output ranging from 0.14 to 8.6 kg\/h and a working pressure of up to 4.5 bar<\/strong><\/li>\n\n\n\n<li><strong>Two stainless steel tubular manifolds, 22 mm in diameter and 1,750 mm long, with dual inlets and outlet holes spaced 10 mm apart<\/strong><\/li>\n\n\n\n<li><strong>Channel-type supports attached to the side frames of the calender, moving in unison with the rollers<\/strong><\/li>\n\n\n\n<li><strong>A droplet separator at the inlet of each manifold<\/strong><\/li>\n\n\n\n<li><strong>Insulated hoses for conveying steam from the generator to the calender<\/strong><\/li>\n<\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-stretch dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:4.3%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-columns alignfull is-layout-flex wp-container-core-columns-is-layout-7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-top is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-6 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<figure class=\"wp-block-gallery has-nested-images columns-1 wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1.jpg\" data-lbwps-width=\"1152\" data-lbwps-height=\"2048\" data-lbwps-srcsmall=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1-169x300.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"1152\" height=\"2048\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1.jpg\" alt=\"Controlled Humidification of Calenders in the Manufacture of Technical Film\" class=\"wp-image-22986\" title=\"Giconmes industrial steam generators\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1.jpg 1152w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1-169x300.jpg 169w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1-576x1024.jpg 576w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1-768x1365.jpg 768w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/1-864x1536.jpg 864w\" sizes=\"auto, (max-width: 1152px) 100vw, 1152px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/Giconmes-presentacion-v2.jpg\" data-lbwps-width=\"2600\" data-lbwps-height=\"2405\" data-lbwps-srcsmall=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/Giconmes-presentacion-v2-300x278.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"2368\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/Giconmes-presentacion-v2-scaled.jpg\" alt=\"Controlled Humidification of Calenders in the Manufacture of Technical Film\" class=\"wp-image-22990\" title=\"Giconmes industrial steam generators\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/Giconmes-presentacion-v2-scaled.jpg 2560w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/Giconmes-presentacion-v2-300x278.jpg 300w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/Giconmes-presentacion-v2-1024x947.jpg 1024w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/Giconmes-presentacion-v2-768x710.jpg 768w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/Giconmes-presentacion-v2-1536x1421.jpg 1536w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/Giconmes-presentacion-v2-2048x1894.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/a><\/figure>\n<\/figure>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Vapor para evitar que el TPU se pegue a los rodillos | Giconmes\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/oJosBCxsNdE?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:72px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center text-h6\">CHALLENGES<\/p>\n\n\n\n<h2 class=\"wp-block-heading has-text-align-center text-h4\">We meet our clients&#8217; requirements<\/h2>\n\n\n\n<div style=\"height:32px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n<\/div>\n\n\n\n<p class=\"has-text-align-center\">The film no longer sticks. With the vapor barrier in operation, the TPU peels off cleanly and continuously throughout the entire campaign, without the manual adjustments required by the previous system.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-10 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/03\/generacion-vapor.svg\" alt=\". Giconmes industrial steam generators\" class=\"wp-image-1889\" style=\"width:56px;height:56px\" title=\"Giconmes industrial steam generators\"><\/figure><\/div>\n\n\n<p class=\"has-text-align-center\">The key lies in control: steam is applied evenly along the entire generatrix of the roller, with an adjustable and repeatable flow rate that allows for working at the exact right level of moisture\u2014enough to ensure release without any excess that could damage the micro-relief.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/03\/presion.svg\" alt=\". Giconmes industrial steam generators\" class=\"wp-image-1886\" style=\"width:56px;height:56px\" title=\"Giconmes industrial steam generators\"><\/figure><\/div>\n\n\n<p class=\"has-text-align-center\">The result is more efficient and precise manufacturing, using compact, electric equipment that is custom-designed for the machine.<\/p>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"wp-block-cover is-light\"><span aria-hidden=\"true\" class=\"wp-block-cover__background has-primary-100-background-color has-background-dim\"><\/span><img loading=\"lazy\" decoding=\"async\" width=\"1216\" height=\"464\" class=\"wp-block-cover__image-background wp-image-459\" alt=\". Giconmes industrial steam generators\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3.jpg\" data-object-fit=\"cover\" title=\"Giconmes industrial steam generators\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3.jpg 1216w, https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3-300x114.jpg 300w, https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3-1024x391.jpg 1024w, https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3-768x293.jpg 768w\" sizes=\"auto, (max-width: 1216px) 100vw, 1216px\" \/><div class=\"wp-block-cover__inner-container is-layout-flow wp-block-cover-is-layout-flow\">\n<div style=\"height:64px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-11 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:16.7%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center text-h3 has-body-white-color has-text-color has-large-font-size\">Do you need a customized solution?<\/p>\n\n\n\n<p class=\"has-text-align-center text-h5 has-body-white-color has-text-color\">We help you define what type of installation you need<\/p>\n\n\n\n<div style=\"height:56px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-2 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-primary-background-color has-background wp-element-button\" href=\"tel:+34976500108\">CALL US<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-secondary-background-color has-background wp-element-button\" href=\"https:\/\/giconmes.es\/contacto\/\">CONTACT US<\/a><\/div>\n\n\n\n<div class=\"wp-block-button is-style-outline is-style-outline--3\"><a class=\"wp-block-button__link has-body-white-color has-text-color wp-element-button\" href=\"https:\/\/giconmes.es\/faqs\/\">FAQs<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:16.7%\"><\/div>\n<\/div>\n\n\n\n<div style=\"height:64px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/div>\n\n<div class=\"wp-block-columns has-bg-40-background-color has-background is-layout-flex wp-container-core-columns-is-layout-13 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.33%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n\n<div id=\"faqs--block_2e2647491f37c54ccbb7df7a6537684d\" class=\"faqs-block mb-6\">\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        What kind of emissions does an electric boiler produce?    <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">There are no emissions beyond those produced during the electricity production process. Consequently, emissions can be neutral depending on the electricity mix. Electric steam boilers are the present and the future.<\/p>\n<\/div>\n    <\/div>\n\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        Is it possible to automate the operation of a steam generator? Can it be controlled remotely?    <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">Absolutely. In fact, it is recommended to achieve maximum efficiency. There is no problem with remote control as long as it complies with current regulations.<\/p>\n<\/div>\n    <\/div>\n\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        What maintenance does an electric steam generator require?    <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">A steam generator is a pressure vessel that, together with the piping network, is subject to regulatory control and complementary technical instructions, according to the regulations published in Royal Decree 809\/2021, of September 21. Maintenance is divided into a part that can be easily fulfilled by the owner:<\/p>\n<ol>\n<li class=\"p1\">Understand and follow the manufacturer&#8217;s instructions regarding use, safety measures, and maintenance.<\/li>\n<li class=\"p1\">Do not put the installation into service or allow pressure equipment to operate if the requirements of the Regulation are not met.<\/li>\n<li class=\"p1\">Having at least the following documentation for the pressure equipment while they are installed: Declaration of conformity, manufacturer&#8217;s instructions (if applicable), and, if necessary, installation certificate, along with other supporting documentation (such as installation project, record of the last periodic inspection, certifications of equipment repairs or modifications, and any other documentation required by the relevant technical instruction complementary to this regulation). For detailed contents, refer to Annex IV of the regulation. Making this documentation available to the competent authority of the autonomous community and the companies responsible for maintenance, repair, or periodic inspections.<\/li>\n<li class=\"p1\">Use pressure equipment within the operating limits specified by the manufacturer and take it out of service if it no longer meets the necessary safety requirements.<\/li>\n<li class=\"p1\">Maintain facilities, pressure equipment, safety accessories, and control devices in accordance with operating conditions and the manufacturer\u2019s instructions, <b>and inspect them at least once a year. <\/b><\/li>\n<li class=\"p1\">Arrange for the corresponding periodic inspections to be carried out in accordance with the provisions of Article 6 of the regulation.<\/li>\n<li class=\"p1\">Having and maintaining an up-to-date record of pressure equipment categories I to IV, as defined in RD 709\/2015, of July 24, or equipment similar to these categories according to Article 3.2 of the regulation, as well as their installations.<\/li>\n<\/ol>\n<\/div>\n    <\/div>\n\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        At what temperature is steam produced? Can it be controlled and adjusted according to needs?    <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">It is known that by applying heat to water, it transforms into steam at the boiling point and atmospheric pressure. From there, depending on the required saturation degree of steam for its proper application, we need to increase the pressure to obtain a higher temperature. To change the temperature and saturation degree of steam, we always need to modify the pressure.<\/p>\n<\/div>\n    <\/div>\n\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        What is a &#8220;bar&#8221; in thermodynamics?    <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">It is a unit of pressure equivalent to 1 kg\/cm2, 0.98 atmospheres, or 14.50 PSI.<\/p>\n<\/div>\n    <\/div>\n\n    <\/div>\n\n<script>\nvar acc = document.querySelectorAll( \"#faqs--block_2e2647491f37c54ccbb7df7a6537684d .faqs-btn\");\nvar i;\n\nfor (i = 0; i < acc.length; i++) {\n    acc[i].addEventListener(\"click\", function() {\n        this.classList.toggle(\"active\");\n        var panel = this.nextElementSibling;\n        if (panel.style.maxHeight) {\n            panel.style.maxHeight = null;\n        } else {\n            panel.style.maxHeight = panel.scrollHeight + \"px\";\n        }\n    });\n}\n<\/script>\n\n\n<div style=\"height:56px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-12 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"text-h3 has-body-medium-color has-text-color\">Haven't found the answers to your questions?<\/p>\n\n\n\n<p>Send us a question or download all the information<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-contact-form-7-contact-form-selector\">\n<div class=\"wpcf7 no-js\" id=\"wpcf7-f3111-o1\" lang=\"en-US\" dir=\"ltr\" data-wpcf7-id=\"3111\">\n<div class=\"screen-reader-response\"><p role=\"status\" aria-live=\"polite\" aria-atomic=\"true\"><\/p> <ul><\/ul><\/div>\n<form action=\"\/en\/wp-json\/wp\/v2\/stories\/23015#wpcf7-f3111-o1\" method=\"post\" class=\"wpcf7-form init\" aria-label=\"Contact form\" novalidate=\"novalidate\" data-status=\"init\">\n<fieldset class=\"hidden-fields-container\"><input type=\"hidden\" name=\"_wpcf7\" value=\"3111\" \/><input type=\"hidden\" name=\"_wpcf7_version\" value=\"6.1.7\" \/><input type=\"hidden\" name=\"_wpcf7_locale\" value=\"en_US\" \/><input type=\"hidden\" name=\"_wpcf7_unit_tag\" value=\"wpcf7-f3111-o1\" \/><input type=\"hidden\" name=\"_wpcf7_container_post\" value=\"0\" \/><input type=\"hidden\" name=\"_wpcf7_posted_data_hash\" value=\"\" \/><input type=\"hidden\" name=\"_wpcf7_recaptcha_response\" value=\"\" \/>\n<\/fieldset>\n<p><label> Name<br \/>\n<span class=\"wpcf7-form-control-wrap\" data-name=\"your-name\"><input size=\"40\" maxlength=\"400\" class=\"wpcf7-form-control wpcf7-text wpcf7-validates-as-required\" autocomplete=\"name\" aria-required=\"true\" aria-invalid=\"false\" value=\"\" type=\"text\" name=\"your-name\" \/><\/span> <\/label>\n<\/p>\n<p><label> Email<br \/>\n<span 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policy<\/a><\/span><\/label><\/span><\/span><\/span>\n<\/p>\n<p><input class=\"wpcf7-form-control wpcf7-submit has-spinner\" type=\"submit\" value=\"Send\" \/>\n<\/p><p style=\"display: none !important;\" class=\"akismet-fields-container\" data-prefix=\"_wpcf7_ak_\"><label>&#916;<textarea name=\"_wpcf7_ak_hp_textarea\" cols=\"45\" rows=\"8\" maxlength=\"100\"><\/textarea><\/label><input type=\"hidden\" id=\"ak_js_1\" name=\"_wpcf7_ak_js\" value=\"51\"\/><script>\ndocument.getElementById( \"ak_js_1\" ).setAttribute( \"value\", ( new Date() ).getTime() );\n<\/script>\n<\/p><div class=\"wpcf7-response-output\" aria-hidden=\"true\"><\/div>\n<\/form>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.33%\"><\/div>\n<\/div>\n\n<div class=\"wp-block-columns mb-0 is-layout-flex wp-container-core-columns-is-layout-14 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:58.3%\">\n<div style=\"height:112px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading text-h6\">USES OF STEAM IN INDUSTRY AND OTHER BUSINESSES<\/h2>\n\n\n\n<div style=\"height:16px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"text-h2\">Other similar success stories involving the use of steam<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.3%\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"9\" height=\"544\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/02\/LINE.png\" alt=\". Giconmes industrial steam generators\" class=\"wp-image-255\" title=\"Giconmes industrial steam generators\"><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<div style=\"height:160px\" aria-hidden=\"true\" class=\"wp-block-spacer dnone-mobile\"><\/div>\n\n\n\n<p><strong><strong>The use of steam is gaining popularity in various industries due to its effectiveness and environmental benefits<\/strong><\/strong>.<\/p>\n\n\n\n<p>In our \u201cSuccess Stories\u201d section, you can learn more about companies that have adopted this technology and achieved successful results in terms of efficiency and sustainability. Click on the success stories to learn more.<\/p>\n<\/div>\n<\/div>\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-15 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">        <div class=\"card-block\">\n            \n            <div class=\"card-img\">\n                <img loading=\"lazy\" decoding=\"async\" width=\"1792\" height=\"2390\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/skid-vapor-sobrecalentado-inox-envasadora.webp\" class=\"attachment-post-thumbnail size-post-thumbnail wp-post-image\" alt=\"Skid de vapor sobrecalentado en inox para una envasadora\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/skid-vapor-sobrecalentado-inox-envasadora.webp 1792w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/skid-vapor-sobrecalentado-inox-envasadora-225x300.webp 225w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/skid-vapor-sobrecalentado-inox-envasadora-768x1024.webp 768w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/skid-vapor-sobrecalentado-inox-envasadora-1152x1536.webp 1152w, https:\/\/giconmes.es\/wp-content\/uploads\/2026\/09\/skid-vapor-sobrecalentado-inox-envasadora-1536x2048.webp 1536w\" sizes=\"auto, (max-width: 1792px) 100vw, 1792px\" title=\"Giconmes industrial steam generators\">            <\/div>\n            \n            <div class=\"card-title\">\n                <h2 class=\"text-h4\"><a href=\"https:\/\/giconmes.es\/casos-exito\/skid-vapor-sobrecalentado-inox-envasadora\/\">Skid de vapor sobrecalentado en inox para una envasadora<\/a><\/h2>\n            <\/div>\n    \n            <div class=\"card-exceprt\">\n                <p>Situaci\u00f3n original \u00bfQu\u00e9 retos nos plante\u00f3 el cliente? Un fabricante europeo de referencia en maquinaria de envasado industrial, con el que Giconmes ya hab\u00eda desarrollado un skid de vapor limpio sobrecalentado para una l\u00ednea de termoformado destinada al envasado de queso fundido, volvi\u00f3 a contactar con nosotros ante un nuevo proyecto. En esta ocasi\u00f3n, la [&hellip;]<\/p>\n            <\/div>\n    \n            <div class=\"card-icon\">\n                <img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/themes\/giconmes\/assets\/icons\/arrow-card.svg\" width=\"56\" height=\"40\" alt=\"Flecha\" title=\"Giconmes industrial steam generators\">\n            <\/div>\t\n            \n        <\/div>\n    \n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">        <div class=\"card-block\">\n            \n            <div class=\"card-img\">\n                <img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral.webp\" class=\"attachment-post-thumbnail size-post-thumbnail wp-post-image\" alt=\"Soluci\u00f3n de vapor para la limpieza de enfriadores en espiral\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral.webp 1280w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral-300x169.webp 300w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral-1024x576.webp 1024w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral-768x432.webp 768w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" title=\"Giconmes industrial steam generators\">            <\/div>\n            \n            <div class=\"card-title\">\n                <h2 class=\"text-h4\"><a href=\"https:\/\/giconmes.es\/en\/success-stories\/ad-hoc-steam-to-reduce-spiral-cooler-cleaning-from-8-hours-to-2-hours\/\">Ad-hoc steam to reduce spiral cooler cleaning from 8 hours to 2 hours<\/a><\/h2>\n            <\/div>\n    \n            <div class=\"card-exceprt\">\n                <p>Original situation: Challenges posed by the client: An important company in the food industry had a cooler consisting of two spiral towers (a total of 675 meters of conveyor), a key part of its production line. However, the existing cleaning system had serious limitations in terms of efficiency and output quality. The washer integrated into [&hellip;]<\/p>\n            <\/div>\n    \n            <div class=\"card-icon\">\n                <img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/themes\/giconmes\/assets\/icons\/arrow-card.svg\" width=\"56\" height=\"40\" alt=\"Flecha\" title=\"Giconmes industrial steam generators\">\n            <\/div>\t\n            \n        <\/div>\n    \n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Original Situation What challenges did the client present us with? A manufacturer of technical polymer film (primarily TPU) uses a calendering process: the molten polymer exits the die head and passes between two textured rollers, 350 and 450 mm in diameter, which laminate it and impart a matte micro-embossed pattern. The rollers are internally cooled [&hellip;]<\/p>\n","protected":false},"featured_media":22987,"menu_order":0,"template":"","class_list":["post-23015","stories","type-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/stories\/23015","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/stories"}],"about":[{"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/types\/stories"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/media\/22987"}],"wp:attachment":[{"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/media?parent=23015"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}