{"id":18219,"date":"2025-11-27T11:00:00","date_gmt":"2025-11-27T10:00:00","guid":{"rendered":"https:\/\/giconmes.es\/casos-exito\/integral-solution-for-the-relocation-and-expansion-of-the-clean-room-steam-system\/"},"modified":"2025-12-11T05:32:21","modified_gmt":"2025-12-11T04:32:21","slug":"integral-solution-for-the-relocation-and-expansion-of-the-clean-room-steam-system","status":"publish","type":"stories","link":"https:\/\/giconmes.es\/en\/success-stories\/integral-solution-for-the-relocation-and-expansion-of-the-clean-room-steam-system\/","title":{"rendered":"Integral solution for the relocation and expansion of the clean room steam system."},"content":{"rendered":"\n<div class=\"wp-block-cover alignfull is-light is-style-hero-cover\" style=\"min-height:784px;aspect-ratio:unset;\"><span aria-hidden=\"true\" class=\"wp-block-cover__background has-body-white-background-color has-background-dim-80 has-background-dim\"><\/span><img loading=\"lazy\" decoding=\"async\" width=\"1920\" height=\"1446\" class=\"wp-block-cover__image-background wp-image-17984\" alt=\"Soluci\u00f3n integral de reubicaci\u00f3n y ampliaci\u00f3n del sistema de vapor en sala blanca\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-01.webp\" data-object-fit=\"cover\" title=\"Giconmes industrial steam generators\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-01.webp 1920w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-01-300x226.webp 300w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-01-1024x771.webp 1024w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-01-768x578.webp 768w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-01-1536x1157.webp 1536w\" sizes=\"auto, (max-width: 1920px) 100vw, 1920px\" \/><div class=\"wp-block-cover__inner-container is-layout-flow wp-block-cover-is-layout-flow\">\n<div style=\"height:144px\" aria-hidden=\"true\" class=\"wp-block-spacer dnone-mobile\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-1 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"text-h6 has-body-medium-color has-text-color\">Success stories<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-2 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column border--right_start is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><h1 class=\"wp-block-post-title\">Integral solution for the relocation and expansion of the clean room steam system.<\/h1><\/div>\n\n\n\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.3%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"text-h5 has-medium-font-size\"><strong>Project description<\/strong><\/p>\n\n\n\n<p class=\"has-medium-font-size\">Steam solution to ensure a stable and validatable thermal supply in a leading biotech plant.<\/p>\n\n\n\n<div style=\"height:32px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><a href=\"https:\/\/giconmes.es\/en\/contact-us\/\"><strong>NEED ASSISTANCE?<\/strong><\/a><\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-3 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><a href=\"#breadcrumbs\"><img decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/07\/arrow-down.svg\" alt=\"Scroll\" class=\"wp-image-221\" title=\"Giconmes industrial steam generators\"><\/a><\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n<div id=\"breadcrumbs\" class=\"alignfull\"><nav aria-label=\"breadcrumbs\" class=\"rank-math-breadcrumb\"><p><span class=\"label\">STEAM FOR INDUSTRY \u00bb<\/span> <span class=\"last\">Giconmes<\/span><\/p><\/nav><\/div>\n<div class=\"wp-block-group alignfull has-bg-20-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div style=\"height:64px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns mb-0 is-layout-flex wp-container-core-columns-is-layout-4 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:41.666%\">\n<p class=\"text-h6\">Original situation:<\/p>\n\n\n\n<h2 class=\"wp-block-heading text-h4\">Challenges posed by the client:<\/h2>\n\n\n\n<div style=\"height:32px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline is-style-outline--1\"><a class=\"wp-block-button__link has-secondary-80-color has-text-color wp-element-button\" href=\"javascript:if(window.print)window.print()\" rel=\" nofollow\">Download study.<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:58.3%\">\n<div style=\"height:32px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p>A <strong>biotech<\/strong> company needed to secure a <strong>stable, safe and validatable supply of steam<\/strong> to power its <strong>fermenters<\/strong> and other <strong>critical thermal processes<\/strong>.<\/p>\n\n\n\n<p>The existing installation, the result of the plant&#8217;s accelerated growth, had several limitations that <strong>made it difficult<\/strong> both for <strong>daily operation <\/strong>and to <strong>meet the standards required in a clean room environment:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Inadequate location of the generator and condensate tank<\/strong>: the plant needed to free up space in the existing room and move both equipment to a contiguous area, maintaining active production and without compromising hygiene. The change involved <strong>15 m of displacement and new vertical downspouts<\/strong>, in addition to the complete reconnection of all steam and condensate lines. <\/li>\n\n\n\n<li><strong>Difficulty of access to the reduction and filtering stations<\/strong>: both sets were installed on a mezzanine, making operation and maintenance work difficult, and compromising routine visual inspection of critical elements such as valves, pressure gauges, filters and traps. They had to be <strong>disassembled and reinstalled in an accessible area next to the generator<\/strong>. <\/li>\n\n\n\n<li><strong>Need to extend and reorganize the process lines<\/strong>: the relocation required <strong>extending the existing filtered steam, direct steam and condensate return lines<\/strong>, each by approximately 15 m. The new installation had to ensure adequate flow, minimize thermal losses and avoid <strong>condensate<\/strong> pockets. The new installation had to ensure adequate flow, minimize thermal losses and avoid condensate pockets. <\/li>\n\n\n\n<li><strong>Strict clean room requirements<\/strong>: the new location required <strong>fully stainless materials<\/strong><strong>(AISI 316\/316L<\/strong>), hygienic press fittings, piping insulated with mineral wool and aluminum protection, and an orderly, clean and easily inspectable layout, compatible with GMP regulations.<\/li>\n\n\n\n<li><strong>Ensuring safe steam for biotechnological processes<\/strong>: The fermenters needed <strong>stable, dry, filtered and particle-free steam.<\/strong> The existing infrastructure was not optimized to meet these requirements in the new room without comprehensive intervention. <\/li>\n\n\n\n<li><strong>Integration without production interruptions<\/strong>: the execution had to be carried out <strong>without affecting fermentation cycles, without stopping CIP\/SIP sterilization processes and without risk to ongoing batches<\/strong>, which required extremely careful planning and coordinated work steps.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:64px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns alignwide are-vertically-aligned-center mb-0 has-body-main-color has-primary-20-background-color has-text-color has-background is-layout-flex wp-container-core-columns-is-layout-5 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:4.3%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:72px\" aria-hidden=\"true\" class=\"wp-block-spacer dnone-tablet\"><\/div>\n\n\n\n<p class=\"text-h6 has-secondary-color has-text-color\">Proposed solution:<\/p>\n\n\n\n<h2 class=\"wp-block-heading text-h4\">Customized steam solution developed by Giconmes.<\/h2>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.3%\"><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-group alignwide\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns alignwide has-body-main-color has-primary-20-background-color has-text-color has-background is-layout-flex wp-container-core-columns-is-layout-8 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-top dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:4.3%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-top is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-medium-font-size\"><strong>Proposed solution:<\/strong><\/p>\n\n\n\n<p>After analyzing the limitations of the existing installation and the new operational requirements of the plant, <strong>Giconmes<\/strong> designed and implemented a <strong>comprehensive solution <\/strong>to ensure a <strong>stable, safe and clean room compliant steam supply.<\/strong><\/p>\n\n\n\n<p>The intervention combined engineering, infrastructure expansion and equipment relocation, taking advantage of the fact that the plant already had a <strong>60 kW<\/strong> <strong>stainless steel<\/strong> <strong>Giconmes electric steam generator<\/strong> installed in a previous phase.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Complete relocation of the generator and condensate tank:<\/strong> the entire unit was moved to the new clean room, respecting the hygienic-sanitary conditions of the production process. The <strong>15 m displacement<\/strong> and the <strong>3 m vertical downpipes<\/strong> were executed with <strong>AISI 316\/316L piping<\/strong>, ensuring mechanical continuity, absence of losses and correct condensate drainage. <\/li>\n\n\n\n<li><strong>Removal of the mezzanine and reinstallation at the foot of the machine<\/strong>: the pressure reduction and filtration stations were removed from the mezzanine &#8211; where accessibility was limited &#8211; and rebuilt next to the generator, allowing for much safer operation and quicker maintenance. The new layout improves traceability of critical parameters such as pressure, steam quality, drainage and sterile filtration. <\/li>\n\n\n\n<li><strong>New complete lines for filtered steam, direct steam and condensate return<\/strong>: <strong>new lines of approximately 15 m each<\/strong> were installed, all made of <strong>AISI 316\/316L pipe<\/strong> and assembled with <strong>press fitting<\/strong> technology, eliminating welds and guaranteeing cleanliness, uniformity and speed of assembly.<\/li>\n\n\n\n<li>The steam lines were supplied with <strong>mineral wool thermal insulation<\/strong> and a <strong>protective aluminum jacket<\/strong>, reducing energy losses.<\/li>\n\n\n\n<li>An <strong>orderly, aerial and dead zone-free layout<\/strong> was implemented, optimizing drainage and avoiding the risk of water hammer.<\/li>\n\n\n\n<li><strong>Specific adaptation for GMP \/ clean room environment<\/strong>: the redesign contemplated<strong>hygienic materials, straight routes and a stainless steel support system compatible with visual inspection<\/strong>. The final section to the reactor was made with flexible Teflon tubing reinforced with stainless steel mesh, guaranteeing safety, flexibility and chemical compatibility. <\/li>\n\n\n\n<li><strong>Integration with existing lines and system tuning<\/strong>: the three lines freed up by the dismantling of the previous location were <strong>connected to the new extensions without interrupting production<\/strong>, thanks to a phased planning that allowed the steam supply to be kept active during the work.<\/li>\n\n\n\n<li>An <strong>additional ball valve<\/strong> was also installed to allow independent shut-off of the old and new lines, facilitating future interventions without affecting the operation.<\/li>\n\n\n\n<li><strong>Optimization of steam supply to the fermenter<\/strong>: thanks to the reorganization of the system and the new piping architecture, steam reaches the reactor: with stable pressure, better thermal quality (drier steam), lower pressure drop and more accessible and validatable filtration.<\/li>\n\n\n\n<li><strong>Use of the 60 kW stainless steel generator previously installed<\/strong>: the solution was fully integrated with the steam generator previously supplied by Giconmes, an equipment designed in stainless steel and compatible with the requirements of the pharmaceutical and biotechnological industry. This technological continuity made it possible to maintain the sanitary and mechanical coherence of the system and to reduce integration times. <\/li>\n<\/ul>\n\n\n\n<div style=\"height:32px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"has-medium-font-size\"><strong>Technology used:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list is-style-arrow-list\">\n<li><strong>Giconmes 60 kW electric steam generator<\/strong> in <strong>AISI 304\/316<\/strong> stainless steel pre-installed and fully integrated in the new architecture<\/li>\n\n\n\n<li><strong>AISI 316\/316L sanitary piping<\/strong> for 15 m of new filtered steam, direct steam and condensate return lines, assembled with press fitting technology.<\/li>\n\n\n\n<li><strong>Mineral wool thermal insulation with an aluminum outer jacket<\/strong> to minimize energy losses and protect the circuit.<\/li>\n\n\n\n<li><strong>Stainless steel support system<\/strong> suitable for clean room use, with straight lines and no dead zones to facilitate drainage and visual inspection<\/li>\n\n\n\n<li>Final section to the reactor by means of <strong>flexible Teflon tubing reinforced with stainless steel mesh<\/strong>, compatible with GMP environment and biotechnological processes.<\/li>\n\n\n\n<li>New <strong>pressure reduction and filtration station<\/strong> relocated at the foot of the machine to improve safety, accessibility and maintenance<\/li>\n\n\n\n<li><strong>Additional ball valve<\/strong> for independent shut-off between old and new line, facilitating future interventions without stopping production.<\/li>\n\n\n\n<li>Complete relocation of generator and condensate tank through <strong>AISI 316\/316L lines<\/strong> with vertical downspouts and optimized drainage<\/li>\n<\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-stretch dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:4.3%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-columns alignfull is-layout-flex wp-container-core-columns-is-layout-7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-top is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-6 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<figure class=\"wp-block-gallery has-nested-images columns-1 wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-02.webp\" data-lbwps-width=\"1080\" data-lbwps-height=\"1920\" data-lbwps-srcsmall=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-02-169x300.webp\"><img loading=\"lazy\" decoding=\"async\" width=\"1080\" height=\"1920\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-02.webp\" alt=\"Integral solution for the relocation and expansion of the clean room steam system.\" class=\"wp-image-17988\" title=\"Giconmes industrial steam generators\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-02.webp 1080w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-02-169x300.webp 169w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-02-576x1024.webp 576w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-02-768x1365.webp 768w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-02-864x1536.webp 864w\" sizes=\"auto, (max-width: 1080px) 100vw, 1080px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1920\" height=\"1080\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-03.webp\" alt=\"Integral solution for the relocation and expansion of the clean room steam system.\" class=\"wp-image-17992\" title=\"Giconmes industrial steam generators\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-03.webp 1920w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-03-300x169.webp 300w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-03-1024x576.webp 1024w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-03-768x432.webp 768w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-03-1536x864.webp 1536w\" sizes=\"auto, (max-width: 1920px) 100vw, 1920px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1080\" height=\"1920\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-04.webp\" alt=\"Integral solution for the relocation and expansion of the clean room steam system.\" class=\"wp-image-17996\" title=\"Giconmes industrial steam generators\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-04.webp 1080w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-04-169x300.webp 169w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-04-576x1024.webp 576w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-04-768x1365.webp 768w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/11\/solucion-integral-reubicacion-ampliacion-sistema-vapor-sala-blanca-04-864x1536.webp 864w\" sizes=\"auto, (max-width: 1080px) 100vw, 1080px\" \/><\/figure>\n<\/figure>\n<\/div>\n<\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:72px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center text-h6\">CHALLENGES<\/p>\n\n\n\n<h2 class=\"wp-block-heading has-text-align-center text-h4\">We meet customer requirements<\/h2>\n\n\n\n<div style=\"height:32px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n<\/div>\n\n\n\n<p class=\"has-text-align-center\">Steam solution to ensure a stable, safe and validatable thermal supply in a biotech plant with GMP environment. We achieved the following results:<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-10 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/03\/generacion-vapor.svg\" alt=\". Giconmes industrial steam generators\" class=\"wp-image-1889\" style=\"width:56px;height:56px\" title=\"Giconmes industrial steam generators\"><\/figure><\/div>\n\n\n<p class=\"has-text-align-center\"><strong>Stable and continuous supply<\/strong>,<br\/>thanks to the new piping architecture in AISI 316\/316L, with straight runs, no dead zones and optimized drainage.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/03\/presion.svg\" alt=\". Giconmes industrial steam generators\" class=\"wp-image-1886\" style=\"width:56px;height:56px\" title=\"Giconmes industrial steam generators\"><\/figure><\/div>\n\n\n<p class=\"has-text-align-center\"><strong>Improved steam quality<\/strong>,<br\/>obtaining drier steam, with lower load drop and with the filtering station located at the foot of the machine for more accessible validation.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"24\" height=\"24\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/sliders.svg\" alt=\". Giconmes industrial steam generators\" class=\"wp-image-402\" style=\"width:56px;height:56px\" title=\"Giconmes industrial steam generators\"><\/figure><\/div>\n\n\n<p class=\"has-text-align-center\"><strong>Integration without stopping production<\/strong>,<br\/>through phased planning and the installation of an independent shut-off valve that allowed the operation to remain active during the work.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"33\" height=\"33\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/02\/water.svg\" alt=\". Giconmes industrial steam generators\" class=\"wp-image-614\" style=\"width:56px;height:56px\" title=\"Giconmes industrial steam generators\"><\/figure><\/div>\n\n\n<p class=\"has-text-align-center\"><strong>Safe, hygienic and clean room compatible operation<\/strong>,<br\/>with sanitary materials, stainless steel support, reinforced Teflon end section and relocation of the equipment to the new GMP room.<\/p>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"wp-block-cover is-light\"><span aria-hidden=\"true\" class=\"wp-block-cover__background has-primary-100-background-color has-background-dim\"><\/span><img loading=\"lazy\" decoding=\"async\" width=\"1216\" height=\"464\" class=\"wp-block-cover__image-background wp-image-459\" alt=\". Giconmes industrial steam generators\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3.jpg\" data-object-fit=\"cover\" title=\"Giconmes industrial steam generators\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3.jpg 1216w, https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3-300x114.jpg 300w, https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3-1024x391.jpg 1024w, https:\/\/giconmes.es\/wp-content\/uploads\/2023\/01\/CTA-3-768x293.jpg 768w\" sizes=\"auto, (max-width: 1216px) 100vw, 1216px\" \/><div class=\"wp-block-cover__inner-container is-layout-flow wp-block-cover-is-layout-flow\">\n<div style=\"height:64px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-11 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:16.7%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center text-h3 has-body-white-color has-text-color has-large-font-size\">Do you need a customized solution?<\/p>\n\n\n\n<p class=\"has-text-align-center text-h5 has-body-white-color has-text-color\">We help you define what type of installation you need<\/p>\n\n\n\n<div style=\"height:56px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-2 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-primary-background-color has-background wp-element-button\" href=\"tel:+34976500108\">CALL US<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-secondary-background-color has-background wp-element-button\" href=\"https:\/\/giconmes.es\/contacto\/\">CONTACT US<\/a><\/div>\n\n\n\n<div class=\"wp-block-button is-style-outline is-style-outline--3\"><a class=\"wp-block-button__link has-body-white-color has-text-color wp-element-button\" href=\"https:\/\/giconmes.es\/faqs\/\">FAQs<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:16.7%\"><\/div>\n<\/div>\n\n\n\n<div style=\"height:64px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/div>\n\n<div class=\"wp-block-columns has-bg-40-background-color has-background is-layout-flex wp-container-core-columns-is-layout-13 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.33%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n\n<div id=\"faqs--block_0b87dd6c1d5c23c3691f1d25180d1968\" class=\"faqs-block mb-6\">\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        What kind of emissions does an electric boiler produce?    <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">There are no emissions beyond those produced during the electricity production process. Consequently, emissions can be neutral depending on the electricity mix. Electric steam boilers are the present and the future. <\/p>\n<\/div>\n    <\/div>\n\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        Is it possible to automate the operation of a steam generator? Can it be remotely controlled?     <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">Absolutely. In fact, it is recommended to achieve maximum efficiency. There is no problem with remote control as long as it complies with current regulations.  <\/p>\n<\/div>\n    <\/div>\n\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        What maintenance does an electric steam generator require?    <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">A steam generator is a pressure vessel that, together with the piping network, is subject to regulatory control and complementary technical instructions, according to the regulations published in Royal Decree 809\/2021, of September 21. Maintenance is divided into a part that can be easily fulfilled by the owner: <\/p>\n<ol>\n<li class=\"p1\">Know and apply the manufacturer&#8217;s instructions regarding use, safety measures, and maintenance.<\/li>\n<li class=\"p1\">Not to put the installation into service or prevent the operation of pressure equipment if the requirements of the Regulation are not met.<\/li>\n<li class=\"p1\">Having at least the following documentation for the pressure equipment while they are installed: Declaration of conformity, manufacturer&#8217;s instructions (if applicable), and, if necessary, installation certificate, along with other supporting documentation (such as installation project, record of the last periodic inspection, certifications of equipment repairs or modifications, and any other documentation required by the relevant technical instruction complementary to this regulation). For detailed contents, refer to Annex IV of the regulation. Making this documentation available to the competent authority of the autonomous community and the companies responsible for maintenance, repair, or periodic inspections.<\/li>\n<li class=\"p1\">Use the pressure equipment within its intended operating limits as specified by the manufacturer and take it out of service if it no longer meets the necessary safety requirements.<\/li>\n<li class=\"p1\">Perform maintenance on the installations, pressure equipment, safety accessories, and control devices in accordance with the operating conditions and manufacturer&#8217;s instructions, and <b>examine them at least once a year. <\/b> <\/li>\n<li class=\"p1\">Arranging for the necessary periodic inspections as required by Article 6 of the regulation.<\/li>\n<li class=\"p1\">Having and maintaining an up-to-date record of pressure equipment categories I to IV, as defined in RD 709\/2015, of July 24, or equipment similar to these categories according to Article 3.2 of the regulation, as well as their installations.<\/li>\n<\/ol>\n<\/div>\n    <\/div>\n\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        At what temperature is steam produced? Can it be controlled and adjusted according to needs?     <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">It is known that by applying heat to water, it transforms into steam at the boiling point and atmospheric pressure. From there, depending on the required saturation degree of steam for its proper application, we need to increase the pressure to obtain a higher temperature. To change the temperature and saturation degree of steam, we always need to modify the pressure.  <\/p>\n<\/div>\n    <\/div>\n\n        \n    <button class=\"faqs-btn\">\n        <span>\n            <div class=\"screen-reader-text\">Open<\/div>\n        <\/span>\n        What is a &#8220;bar&#8221; in thermodynamics?    <\/button>\n\n    <div class=\"faqs-content\">\n        <div class=\"mt-1 mb-2\"><p class=\"p1\">It is a unit of pressure equivalent to 1 kg\/cm2, 0.98 atmospheres, or 14.50 PSI.<\/p>\n<\/div>\n    <\/div>\n\n    <\/div>\n\n<script>\nvar acc = document.querySelectorAll( \"#faqs--block_0b87dd6c1d5c23c3691f1d25180d1968 .faqs-btn\");\nvar i;\n\nfor (i = 0; i < acc.length; i++) {\n    acc[i].addEventListener(\"click\", function() {\n        this.classList.toggle(\"active\");\n        var panel = this.nextElementSibling;\n        if (panel.style.maxHeight) {\n            panel.style.maxHeight = null;\n        } else {\n            panel.style.maxHeight = panel.scrollHeight + \"px\";\n        }\n    });\n}\n<\/script>\n\n\n<div style=\"height:56px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-12 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"text-h3 has-body-medium-color has-text-color\">Haven't found the answers to your questions?<\/p>\n\n\n\n<p>Please send us a question or download all the information<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-contact-form-7-contact-form-selector\">\n<div class=\"wpcf7 no-js\" id=\"wpcf7-f3111-o1\" lang=\"en-US\" dir=\"ltr\" data-wpcf7-id=\"3111\">\n<div class=\"screen-reader-response\"><p role=\"status\" aria-live=\"polite\" aria-atomic=\"true\"><\/p> <ul><\/ul><\/div>\n<form action=\"\/en\/wp-json\/wp\/v2\/stories\/18219#wpcf7-f3111-o1\" method=\"post\" 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\/>\n<span class=\"wpcf7-form-control-wrap\" data-name=\"your-email\"><input size=\"40\" maxlength=\"400\" class=\"wpcf7-form-control wpcf7-email wpcf7-validates-as-required wpcf7-text wpcf7-validates-as-email\" autocomplete=\"email\" aria-required=\"true\" aria-invalid=\"false\" value=\"\" type=\"email\" name=\"your-email\" \/><\/span> <\/label>\n<\/p>\n<p><label> Message (optional)<br \/>\n<span class=\"wpcf7-form-control-wrap\" data-name=\"your-message\"><textarea cols=\"40\" rows=\"4\" maxlength=\"2000\" class=\"wpcf7-form-control wpcf7-textarea\" aria-invalid=\"false\" name=\"your-message\"><\/textarea><\/span> <\/label>\n<\/p>\n<p><span class=\"wpcf7-form-control-wrap\" data-name=\"acceptance-320\"><span class=\"wpcf7-form-control wpcf7-acceptance\"><span class=\"wpcf7-list-item\"><label><input type=\"checkbox\" name=\"acceptance-320\" value=\"1\" aria-invalid=\"false\" \/><span class=\"wpcf7-list-item-label\">I have read and accept the <a href=\"\">privacy policy<\/a><\/span><\/label><\/span><\/span><\/span>\n<\/p>\n<p><input class=\"wpcf7-form-control wpcf7-submit has-spinner\" type=\"submit\" value=\"Send\" \/>\n<\/p><p style=\"display: none !important;\" class=\"akismet-fields-container\" data-prefix=\"_wpcf7_ak_\"><label>&#916;<textarea name=\"_wpcf7_ak_hp_textarea\" cols=\"45\" rows=\"8\" maxlength=\"100\"><\/textarea><\/label><input type=\"hidden\" id=\"ak_js_1\" name=\"_wpcf7_ak_js\" value=\"205\"\/><script>\ndocument.getElementById( \"ak_js_1\" ).setAttribute( \"value\", ( new Date() ).getTime() );\n<\/script>\n<\/p><div class=\"wpcf7-response-output\" aria-hidden=\"true\"><\/div>\n<\/form>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.33%\"><\/div>\n<\/div>\n\n<div class=\"wp-block-columns mb-0 is-layout-flex wp-container-core-columns-is-layout-14 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:58.3%\">\n<div style=\"height:112px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading text-h6\">USES OF STEAM IN INDUSTRY AND OTHER BUSINESSES<\/h2>\n\n\n\n<div style=\"height:16px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"text-h2\">Other similar success stories using steam<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column dnone-tablet is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8.3%\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"9\" height=\"544\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2023\/02\/LINE.png\" alt=\". Giconmes industrial steam generators\" class=\"wp-image-255\" title=\"Giconmes industrial steam generators\"><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<div style=\"height:160px\" aria-hidden=\"true\" class=\"wp-block-spacer dnone-mobile\"><\/div>\n\n\n\n<p><strong><strong>The use of steam is gaining popularity in several industries due to its efficiency and environmental benefits.<\/strong><\/strong>.<\/p>\n\n\n\n<p>In our \"Success Stories\" section, you can discover more about companies that have adopted this technology and have achieved successful results in terms of efficiency and sustainability. Click on the success stories to learn more details. <\/p>\n<\/div>\n<\/div>\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-15 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">        <div class=\"card-block\">\n            \n            <div class=\"card-img\">\n                <img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral.webp\" class=\"attachment-post-thumbnail size-post-thumbnail wp-post-image\" alt=\"Soluci\u00f3n de vapor para la limpieza de enfriadores en espiral\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral.webp 1280w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral-300x169.webp 300w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral-1024x576.webp 1024w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/solucion-vapor-limpieza-enfriadores-espiral-768x432.webp 768w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" title=\"Giconmes industrial steam generators\">            <\/div>\n            \n            <div class=\"card-title\">\n                <h2 class=\"text-h4\"><a href=\"https:\/\/giconmes.es\/en\/success-stories\/ad-hoc-steam-to-reduce-spiral-cooler-cleaning-from-8-hours-to-2-hours\/\">Ad-hoc steam to reduce spiral cooler cleaning from 8 hours to 2 hours<\/a><\/h2>\n            <\/div>\n    \n            <div class=\"card-exceprt\">\n                <p>Original situation: Challenges posed by the client: An important company in the food industry had a cooler consisting of two spiral towers (a total of 675 meters of conveyor), a key part of its production line. However, the existing cleaning system had serious limitations in terms of efficiency and output quality. The washer integrated into [&hellip;]<\/p>\n            <\/div>\n    \n            <div class=\"card-icon\">\n                <img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/themes\/giconmes\/assets\/icons\/arrow-card.svg\" width=\"56\" height=\"40\" alt=\"Flecha\" title=\"Giconmes industrial steam generators\">\n            <\/div>\t\n            \n        <\/div>\n    \n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">        <div class=\"card-block\">\n            \n            <div class=\"card-img\">\n                <img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" src=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/skid-vapor-limpio-sobrecalentado-maquina-envasadora-01.webp\" class=\"attachment-post-thumbnail size-post-thumbnail wp-post-image\" alt=\"Skid de vapor limpio sobrecalentado para una maquina envasadora\" srcset=\"https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/skid-vapor-limpio-sobrecalentado-maquina-envasadora-01.webp 1280w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/skid-vapor-limpio-sobrecalentado-maquina-envasadora-01-300x169.webp 300w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/skid-vapor-limpio-sobrecalentado-maquina-envasadora-01-1024x576.webp 1024w, https:\/\/giconmes.es\/wp-content\/uploads\/2025\/10\/skid-vapor-limpio-sobrecalentado-maquina-envasadora-01-768x432.webp 768w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" title=\"Giconmes industrial steam generators\">            <\/div>\n            \n            <div class=\"card-title\">\n                <h2 class=\"text-h4\"><a href=\"https:\/\/giconmes.es\/en\/success-stories\/design-and-fabrication-of-a-clean-superheated-steam-skid-for-a-packaging-machine\/\">Design and fabrication of a clean superheated steam skid for a packaging machine.<\/a><\/h2>\n            <\/div>\n    \n            <div class=\"card-exceprt\">\n                <p>Original situation: Challenges posed by the client: A well-known manufacturer of packaging machines for the food industry was developing a new thermoforming line for the packaging of processed cheese. During the process, it was necessary to inject steam directly into the container to generate a vacuum effect, ensure an airtight seal and guarantee the quality [&hellip;]<\/p>\n            <\/div>\n    \n            <div class=\"card-icon\">\n                <img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/giconmes.es\/wp-content\/themes\/giconmes\/assets\/icons\/arrow-card.svg\" width=\"56\" height=\"40\" alt=\"Flecha\" title=\"Giconmes industrial steam generators\">\n            <\/div>\t\n            \n        <\/div>\n    \n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Original situation: Challenges posed by the client: A biotech company needed to secure a stable, safe and validatable supply of steam to power its fermenters and other critical thermal processes. The existing installation, the result of the plant&#8217;s accelerated growth, had several limitations that made it difficult both for daily operation and to meet the [&hellip;]<\/p>\n","protected":false},"featured_media":17985,"menu_order":0,"template":"","class_list":["post-18219","stories","type-stories","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/stories\/18219","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/stories"}],"about":[{"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/types\/stories"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/media\/17985"}],"wp:attachment":[{"href":"https:\/\/giconmes.es\/en\/wp-json\/wp\/v2\/media?parent=18219"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}